Offset printing manual

PrintNinja delivered partially to my hotel on time and the remaining to my office in CA. Great people, great quality. Our product catalog turned out great! We have used them two times now. Very easy to work with and great customer service.

Every project is print and bound with the best materials by experienced professionals. Our dedicated team in China works with the same factories as top-notch publishing companies. Discover why hundreds of self-publishers trust PrintNinja. Our references prove that people love working with us. With years of experience, our U.

Order a Sample Pack to get paper samples, printing tips, and samples of our work. Take the mystery out of the jargon and get comfortable with the printing process. Custom Manual Printing We provide custom manual printing services using high-quality offset press technology. Get An Instant Quote. Trust your manual printing project to PrintNinja.

Animal Reproduction Systems, Inc. A spiral bound book uses a durable plastic coil which makes it an ideal option for spiral book binding that needs to lie flat and can fold or wrap back around themselves degree and are continually being referred to.

The plastic coil allows for frequent use that not damage the book binding coil. Spiral bound book printing is great for instruction and repair manuals, cookbooks, directories, handbooks, guides, and other reference materials. Spiral binding is excellent for wall calendars and planners can hang flat against the wall. Wire-O binding is for a more formal use and offers a more professional look than a spiral bound book.

A wire-o bound book uses a metal wire. Unlike a perfect bound or saddle-stitched book, the open wire-o bound book will lie flat degrees for easy reference or they can fold or wrap back around themselves degree making it easier to handle and lays flat for easy reading while taking up minimal room on a desk or table.

Wire-o binding is an excellent style of binding commonly used for businesses to create professional-looking lay flat documents such as business reports, documents, calendars and other book types. Wire-o binding calendars are one of our most popular products.

The pages flip easily and hang flat against the wall. Wall calendars are great for non-profit fundraising programs, promoting business and photography. Every business will need some form of manual, handbook, guide, or report.

These are commonly used for training and for providing reference material for business. Scroll through some common types below from industries such as real estate, education, mechanical, nonprofit, tech and more! Provide a professional report on your business or program with a business report. Create custom real estate guides, professionally market properties and reach new buyers with our premium image printing.

Operations manuals will guide buyers of your products on all necessary details related to operating the product. Provide step-by-step instructions on how to perform specific tasks. Saddle stitch and perfect bound manuals are easy and affordable options. Keep students, parents, and faculty informed on school policies and teaching methods. Inform potential buyers of your services. Professionally printed service manuals are highly effective in promoting sales. Our manual printing examples below give you an idea of the types of manual printing projects we have helped bring to life.

Manuals are a small handbook of instructions used by employees, services, sales, and training supervisors to teach, troubleshoot, follow procedures, set standards, repair breakdowns, give us reference information, help fix products and learn how things are done.

Sell your manuals online, provide them to your employees, include them with relevant products, or utilize them for training. The opportunities are endless with manuals. People print manuals because they are an effective, easy, and affordable way to educate customers, employees, and more on how to use your products, company policies, or best practices. We require that any multi-page PDF files be sent as single page images, not spreads.

In the files, page 1 should be the front cover and the last page should be the back cover see left. Learn More. PrintingCenterUSA recommends that the resolution of your images and document be dpi or more. To Make a handbook, you can either download our predesigned layout templates for Adobe programs here OR you can try out our free manual design report builder here.

Printing your manuals at PrintingCenterUSA is your best option if you want a professional-looking product that represents your business well without breaking the bank. Manuals are a comprehensive collection of procedures and processes generally used for training employees.

Handbooks are similarly used for training purposes, however, they tend to focus on a more specific subject. You can get copies of an 8. Get an instant price on our cost calculator. If you do not submit print-ready PDF files, your order may be rejected. Click here to request a custom quote or call us at Saddle stitch binding is the most inexpensive and simple to make, yet professional form of binding, which allows us to save you money.

They also offer the fastest turn-around time. Saddle stitched is the most popular and ideal choice for self-cover booklets and calendars with smaller page counts between 8 and 92 pages. Learn More For books over 92 pages, perfect binding, spiral binding, and wire-o binding are recommended. Perfect bound binding is the most popular type of soft cover binding. Perfect binding is the ideal choice for publications with higher page counts 28 pages up to 2 inches thick , giving them a professional looking printable square spine.

A paperback book or a phone book is a familiar example. Hard Cover books are case bound with your choice of covers. Our basic cover is printed in full-color, laminated and glued to a heavy, warp-resistant book board. Spiral binding uses a durable plastic coil which makes it an ideal option for every-day use as reference material. There is a fast turn-around time for very short spiral bound book production quantities. Manuals, Handbooks, and Guides are good examples of products well-suited for spiral binding.

Available only in black coil. Wire-O binding is similar to Spiral binding. Wire-O binding uses a professional-looking looped metal wire which makes it an ideal option when the product is for a more formal setting, such as a presentation. They may cost a little more. Available only in black standard wire. The size chosen is the final finished size when closed the page size. For example:. Please see images below for a list of available sizes. Note: Landscape Orientation means that the width is larger than the height, and that the binding will be on the short edge width.

Choose a custom quantity between 10 and 50, 25, max for select sizes. Type in the final count of the finished product you want. For example, if you want 1, books, then type in next to "Quantity" Click Update. Because printing is a manufacturing process, the total finished quantity may vary. Standard industry procedure is to consider this range shipment in full. Use the diagrams below as examples for counting pages. A single sheet of paper has 2 sides, a front and a back side Diagram A below.

A sheet is scored twice in the center to accommodate the spine which gives you a cover that is 4 numbered pages plus a spine in the middle Diagram B below. A sheet is folded in half which gives you 4 numbered pages, as shown in Diagram B below. A sheet is cut to the final trim size, then hole punched for the spiral to pass through, which gives you 4 loose numbered pages Diagram B below. With large black ink coverages bigger than 1 inch x 1 inch or black text that is over 14 pt, it is highly recommended to add a support of other colors to turn your black ink coverages into a rick black.

Without these areas being supported with Cyan, Magenta and Yellow, your black ink coverage may look too light. See below for our recommended support values. Solid black areas that are not supported with Cyan, Magenta and Yellow may appear to look washed out and faded. We cannot guarantee a satisfactory product if the black ink is not supported in this manner and a finish is not applied.

Again, we will not be responsible if the Cyan, Magenta, Yellow, and Black percentages are not followed and a finish is not applied. Most popular for Self-Cover. Excellent for jobs that require high quality color reproduction with minimal paper shine. Paper is glare free making it easier to read when there is a lot of typed copy. Unavailable in 70 Matte. Products printed on this paper will often have a high brightness and a high level of opacity. It is easy to write on and would be used in a project such as a journal or coloring book.

This paper is higher grade of paper than normal copy paper. It is about twice as thick as 80 text and gives a sharp and appealing look with a substantial and sturdy feel.

This lightweight cardstock is about twice as thick as 80 gloss text and has a substantial and sturdy feel. It is glare free making it easier to read when there is a lot of typed copy. We cannot guarantee a satisfactory product if the black ink is not supported in this manner. We recommend a support of:. Again, we will not be responsible if the Cyan, Magenta, Yellow, and Black percentages are followed. Besides being aesthetically pleasing, UV coating helps protect against scratching and scuffing caused by transport as well as frequent handling.

This is even more important on short run quantities under , as digitally printed items have a higher tendency to scratch and scuff. UV coating eliminates those issues. Soft touch laminate adds durability and a unique feeling that will capture the attention of your customers.

It adds a velvety-smooth and matte finish to the cover of your products. This coating works best on a heavier paper stock like C1S, 80 and cover. While a hard copy proof can be considered close in color and saturation, it is not meant to be used as an exact color match proof.

You will receive an email notifying you to approve or reject your proof. After review, if there are no alterations needed, then approve the proof. If there are alterations needed, then reject your proof. Please make the alterations, then reupload your file.

Prices Vary When this option is selected, a hard copy proof will be produced and shipped out standard overnight the following business day when you order and upload files before 5PM EST. Our hard copy proof provides the most accurate representation of your 4 color printed piece and is available upon request.

Prices Vary When this option is selected, a hard copy proof will be produced and shipped out 2nd day air overnight the following business day when you order and upload files before 5PM EST. Turnaround The time it takes from your desktop to your doorstep Be sure to combine your Production Time and Shipping Transit Time accordingly. These estimated times do not include the production time it takes to produce the product. A center hole is generally used for calendars so it can be pinned to the wall to hang.

A single corner hole can be useful for attaching a ring to your project similar to a paint swatch book. If you are looking for custom hole-drilling not listed on our pricing tool, please give us a call at Shrink wrapping is the process of enclosing your product in a clinging transparent film that, when heated, shrinks tightly onto the pieces inside.

In most situations, we bundle your product in convenient bundles to help when shipping. If you have a specific count that you want your packages bundled in, then select the desired number in the shrink wrap drop down. A small fee will be applied. Production time does not include shipping transit time or mailing services. Allow 2 additional business days for any mailing services. NOTE: Our prices and time frames are based on ordering online and providing error-free, print-ready files.

We do not have any control of your project after it is submitted to the shipping carrier. We will not be held liable for any delays caused by the shipping carrier after we tendered the product to them for distribution. Any mailing claims or requests for final mailbox arrivals will need to be directed to your shipping carrier directly. Your product will be shipped based off what you select when you place your order.

If this does not meet your needed in-hand date, upgrade your production time or shipping time accordingly. Note: Our prices and time frames are based on ordering online and providing error-free, print-ready files. This is where you enter any promotional code that is applicable to the product you are ordering.

Wall calendars are designed and printed to be hung up on a wall. They have top-edge binding and include a drill hole for hanging. Desk calendars are design and printed to be placed on your desktop. They have top-edge binding and are placed on a table tent, which allows for your calendar to sit upright.

Portrait sizes are standard-shaped books, with the height being more than the width, and the binding on the LONG edge.

Custom Size? No problem! Choose a custom quantity between 10 and 50, We have several different papers available for the inside pages of your book. Another exclusive from 48 Hr Books, Diamond 3D covers are an inexpensive way to really stand out from the crowd. Highlight a couple of elements on your cover with our exclusive Diamond 3D printing. Standard 10 pt. C1S - A heavy 10 mil cover paper, with a smooth, hard surface for the outside and uncoated surface on the inside. Many presses used impression cylinders to apply pressure to the paper as the ink is being applied to the paper surface.

Impression cylinders also help move the sheets through the presses. The offset printing process requires making separate plates and blanket rollers for each color of ink that will be used. Different variations of presses, plates, and inks are used for different run lengths and substrate requirements. For example, some presses may print millions of copies of a magazine. Other presses may print large sheets that will be folded to make multi-page brochures.

Web Press : These printers automatically feed wide rolls of paper from one ink station to another until the appropriate about of ink is applied to each page. Web presses are typically used to print 10, or more copies of multi-page documents such as magazines, books, and catalogs.

In coldset web offset , the ink is fixed by absorption into the paper. In heatset web offse t, ink is fixed by absorption into the paper plus evaporation at high temperatures.

Heatset web offset presses are four to five times faster than sheetfed presses and typically include inline folding equipment.

Sheetfed Press : This type of offset printing equipment feeds flat pre-cut sheets through the press. Speeds range from 5, to 20, sheets per hour. Sheetfed presses can handle a wider range of substrate types and thicknesses than web presses. Smaller sheetfed presses can handle papers as small as 4 x 6 inches. Larger presses can handle sheets up to 40 in. A Perfecting Press can print on both sides of the paper automatically. All web presses are perfecting presses. But not all sheetfed presses are built to print on both sides automatically.

Before a print job can go to an offset press the page designs created on a computer must be separated by the types of inks that will be used to make up each page. For years, a photo-engraving process exposed color-separated films onto photosensitive plates. Today, computer-to-plate CTP systems use digitally controlled laser engraving systems to etch the imaging data from digital files onto aluminum plates. CTP systems have reduced the time and expense involved in setting up offset-printing jobs and making last-minute revisions to the plates.

The prepress process for offset printing often includes more elaborate proofing methods, such as imposition proofs that enable buyers to check that all of the pages of a published magazine will appear in the desired sequence. A large variety of inks are available exclusively for use with different types of offset presses.

Formulations: Some offset inks use plant-derived oils such as soya oil or linseed oil to carry the pigment. Other inks use water-repellant fluids made with synthetic chemical mixtures.